how to refinish cast aluminum outdoor furniture

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Cast aluminum outdoor furniture is a popular choice for homeowners who are looking for durable, stylish, and low maintenance furniture. However, over time, these pieces may start showing signs of wear and tear due to exposure to the elements. Instead of spending a lot of money on new furniture, you can save some money by refinishing your existing cast aluminum outdoor furniture. This article will guide you through the process of refinishing your furniture, step by step.

Step 1: Disassemble the Furniture

The first step to refinishing your cast aluminum outdoor furniture is to disassemble it. This will make the whole process much easier and give access to all of the parts of the furniture. Use a wrench, pliers, or screwdriver to remove all of the screws, bolts, and fasteners holding the furniture together. If the furniture has any cushions, remove them as well.

Step 2: Remove the Old Finish

The next step is to remove the old finish from the furniture. You can use a variety of methods including sandblasting, chemical stripping, or a pressure washer. Sandblasting is the fastest method but requires specialized equipment and a lot of experience. Chemical stripping is the most common method for home use and can be done with a paint stripper solution and a scraper. Whatever method you choose, be sure to follow the manufacturer's instructions carefully and wear protective clothing.

Step 3: Clean the Furniture

Once the old finish is removed, it's time to clean the furniture thoroughly to prepare it for the new finish. Use soap and water to remove any remaining residue, dirt, or stains. You can also use a commercial cleaner specifically designed for outdoor furniture cleaning. Rinse the furniture with a garden hose and let it dry completely before moving on to the next step.

Step 4: Apply the New Finish

Now that the furniture is clean and dry, it's time to apply the new finish. You can choose to paint the furniture with a durable outdoor paint or use a specialized powder coating system. Powder coating is more expensive but lasts longer and is more resistant to scratches and chips. If you decide to paint the furniture, be sure to use a primer coat before applying the paint to ensure that it adheres properly.

Step 5: Reassemble the Furniture

After the new finish has dried completely, it's time to reassemble the furniture. Use the same screws, bolts, and fasteners that you removed in the first step. If any parts are damaged or missing, replace them before reassembling the furniture. If the furniture has cushions, put them back on as well.


Refinishing your cast aluminum outdoor furniture can be a fun and rewarding project that will give your furniture new life and save you money in the process. Follow these steps carefully and take the time to do the job right. With a little bit of time and effort, you'll have beautiful outdoor furniture that will last for years to come.


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